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國產(chǎn)組合螺紋元件嚙合塊制造質(zhì)量狀況對比表

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國產(chǎn)組合螺紋元件&嚙合塊制造質(zhì)量狀況對比表

Quality Comparison Table of Segment Screw & Kneading Disk in China

對比項Comparison Item		上海原元康Shanghai Omega	一般制造商Generic Manufacturer
制造材料 Material	元件的制造選材 Manufacturing Material for Screw Element & Kneading Disk	根據(jù)用戶工況條件可以多種選材,鋼材供應商可靠Varieties of material can be choosen based on customer's wong condition, steel supplier is reliable	一般采用滲氮鋼，模具鋼和不同種類的高速鋼等，鋼材供應商良莠不齊Generally made of nitrided steel, mold steel and different kinds of high-speed steel，steel supplier is uneven
產(chǎn)成品硬度 Finished Product Hardness		硬度控制范圍Hardness Cool: HRC58～62	因材料質(zhì)量導致硬度不穩(wěn)定Hardness is not stable because of the quality of materials
單個長度較長的螺紋元件內(nèi)花鍵Internal spline of a single longer screw element		全長度滿鍵，強度高，易拆卸 Spline through full length that element strength is high	中間部分無內(nèi)花鍵，元件強度低 there is no spline on the middle of element that strenth is low
尺寸公差范圍Size Tolerance Deviation	內(nèi)花鍵底徑尺寸公差 Size tolerances of spline ID	≤0.04mm	≤0.20mm
	外徑尺寸公差 Size tolerances of OD	≤0.025mm	≤0.05mm
	螺棱底徑尺寸公差 Size tolerances of thread ID	≤0.04mm	≤0.10mm
形位公差范圍Shape Tolerance Deviation	二端面與軸線垂直度 End surface perpendicular to the axis of	≤0.02mm	≤0.08mm
形位公差范圍Shape Tolerance Deviation	外徑與內(nèi)花鍵同軸度Coaxiality of internal spline with thread OD	≤0.03mm	≤0.10mm
關(guān)鍵制造設備Main Machining Equipment	內(nèi)花鍵加工設備 Internal Spline Processing Equipment	臥式拉床 Horizontal Broaching Machine	臥式拉床 Horizontal Broaching Machine
關(guān)鍵制造設備Main Machining Equipment	螺棱成型設備Screw Thread Processing Equipment	CNC數(shù)控螺紋磨床 CNC Thread Grinding Machine	普通車床改制 General Lathe Restructuring

1）我公司對范圍內(nèi)多家平行雙螺桿擠出機制造公司和塑膠配混終端用戶公司所積累并提供的上述對比數(shù)據(jù)表示誠摯的感謝 the data above based on supplied report by some OEM companies and end user all over the world specialize in making Co-rotating Twin-screw Extruder.

2）我公司螺紋元件的制造材料更有多種選擇，以滿足不同工況條件的需求。例如我們采用芬蘭美卓公司的高釩WR5粉末冶金鋼制造的螺紋元件，其理論使用壽命是高速鋼的二倍以上。更有以粉末冶金鋼作為元件工作面合金而芯部則采用韌性鋼材所制造的雙金屬組合元件供用戶選擇，例如用以耐工況條件的組合螺紋元件，我們采用了外部是C276粉末冶金合金鋼而芯部則是316L的雙金屬鋼材制造螺紋元件，交付用戶使用后反饋相當滿意 More material can be choosen for element manufacturing, such as high-vanadium powder steel WR5 from Finland, the theoretical opration life of which is more than twice times of high speed steel, and other varied of bimetallic steel bar...

1）歡迎任何有特殊工況條件需求，或較高品質(zhì)需求的詢問和探討Any more higher quality inquiry, welcome to discuss, and it is certain that it could be made according to customer"s drawing after analysis.

上海原元康機械設備有限公司總工程師辦公室 Chief Engineer Office / Shanghai Omega Machinery Co., Ltd

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